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KemClean - 001
(D.G. Cleaner)
Product Description
Kemclean-001 is a powerful solvent emulsion cleaner used by spray
application to remove heavy oil grease or any foreign contamination
on the surfaces of ferrous and non-ferrous metals. It can be used by
hand application also. It converts oils and grease into a
material which can be dragged out with fresh water or chemical solution
jet.
Product
Specifications
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a.
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Colour
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Brown Organic Liquid
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b.
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Chemical Composition
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Blend of mineral solvents emulsifiers & surface active
agents
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c.
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Odour
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Surface active agents are biodegradable.
High flash point (175°f)
Can be used neat or with kerosene or emulsion with water
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d.
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Foaming Tendency
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Mild smell of solvents
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e
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Reliability
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Good
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f.
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Handling
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Avoid skin contact
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g
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Solubility
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Good
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h.
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pH
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7.5 8.5
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i.
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Toxicity
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Nil
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j.
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Flash Point
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Below
175°F
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k.
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Pollution Hazard
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Nil
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Product Operating Data
By
Spray Applications
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Concentration
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3-4
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Temperature
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55±5°C
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Spray Pressure
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1-1.2kgm/cm2
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Spray Time
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5 - 7min
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pH
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7.5 8.5
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Product Operating Procedure
Kemclean-001 may be used either neat
or as an emulsion in water. The oiled component is brought into contact
with the cleaner by brushing, spraying or prolonged immersion
applications. It penetrates the oil grease film and then emulsifies
them, which are removed finally from the surfaces with jet spray. D.G.
Cleaner tank may be desludged periodically to remove accumulated dirt
and other contaminates. While preparing solution, add Kemclean-001 to
warm water. In operation, maintain pH 7.5 8.5.
By
Immersion Applications
The components which are to be
cleaned should be first of all dipped into Kemclean-001 tank at a
room temperature only.
Dip
Time: 10 tanks
After cleaning the components in
Kemclean-001 chemical, they should be thoroughly rinsed with cold
water by spray. If the rinsing tank is used by immersion, an
agitation is must in the cold rinsing tank, in order to obtain best
cleaning. The water rinsing tanks should always be over flowed
continuously in order to avoid the excess contamination in the
rinsing tank.
By
Brush Applications
The second method is by brush
application method. The components should be wiped out with rags or
by brush (with our Kemclean-001) cleaner and leave the components for
5 minutes and finally rinsed with cold water to remove this emulsion
cleaner.
Product Application Equipment
Kemclean-001 tank should be fabricated with 3-4 mm thick M.S.
Plates with continuous agitation arrangement by convection current
from a heating unit. Agitation should be provided.
Testing and Control Procedure
No chemical test is required. Kemclean-001 is consumed by drag out
only and this can be maintained with fresh Kemclean-001 chemical
only.
Chemical Replenishment
The kemclean-001 tank can never be discarded. After a considerable time,
when the contaminants like oil or soil float on the tank, then
Kemclean-001 solution should be transferred to the next rinsing tank
and allow the chemical to settle down overnight. Then on the next day again filter Kemclean-001 in the first D.G. Cleanser Tank and maintain the level of the tank by adding fresh Kemclean-001 chemical in the tank and start production.
Safety Measures
Kemclean-001 is a solvent base
material having low flash point and is therefore inflammable. Smoking
and naked flames should be avoided in the viscinity of the cleaning
tank. The most important factor is that water should be mixed which effects the efficiency of the Kemclean-001 solution.
General Information
Corrosion resistance in dry
atmosphere: Good
Paint Adhesion: Good
Gloss Retention: Good.
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